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The Next Generation: How AutoStore™, Kardex FulfillX, and WMSv2 Are Revolutionizing Caterpillar Dealer Parts Fulfillment

Warren Equipment Company recently became the first Caterpillar dealer to successfully go live with AutoStore™ empowered by Kardex and WMSv2 from FDC Solutions.
December 29, 2025 by
FDC Solutions
In the world of heavy equipment, a dealer’s success is often determined by the speed and accuracy of its parts fulfillment. As inventories grow and customer expectations for same-day delivery intensify, legacy warehouse systems are struggling to keep up. The solution lies in a seamless convergence of cutting-edge hardware automation and specialized dealer-centric software.

FDC Solutions has partnered with Kardex to deliver this next-generation architecture, combining the high-density storage of AutoStore™ with the intelligence of Kardex FulfillX and the dealer-specific expertise of WMSv2 from FDC Solutions. This integrated approach is already transforming operations, and we are proud to feature a major milestone at Warren Equipment Company.


Warren Equipment Company recently became the first Caterpillar dealer to successfully go live with AutoStore™ empowered by Kardex and WMSv2 from FDC Solutions. This pioneering implementation confirms the combined power of this integrated platform to deliver unparalleled efficiency in the heavy equipment industry.


Let's take a closer look at the unique value each component brings to a Caterpillar dealer's operations.


The Automation Engine: AutoStore™ and Kardex FulfillX

The solution begins with the physical transformation of the warehouse, driven by a reliable Automated Storage and Retrieval System (ASRS).

AutoStore™, empowered by Kardex

AutoStore™ fundamentally changes the geometry of parts storage. It’s a robotic grid system that delivers high-density, high-throughput storage, making it ideal for the massive SKU counts and small-parts complexity common in Caterpillar dealer parts warehouses.

  • 400% Storage Increase. AutoStore™ maximizes every cubic foot of space, allowing dealers to increase storage capacity by up to 400% within their current building footprint, delaying or eliminating costly expansion.

  • Single-Minute Fulfillment. It is engineered for speed, enabling a dealer to achieve true single-minute order fulfillment and consistently meet same-day shipping deadlines.

  • Near-Perfect Uptime. With a highly dependable 99.8% uptime, the system is built for 24/7 performance, ensuring the fulfillment engine never stops.

Kardex FulfillX System

The Kardex FulfillX system is the Warehouse Execution System (WES) that serves as the intelligence layer for AutoStore™. It bridges the gap between the dealer’s order demands and the physical movement of the robots.

  • Intelligent Optimization: Kardex FulfillX converts WMSv2 orders into robot tasks, dynamically prioritizing the work queue. This intelligent control system reduces robot travel and can optimize robot utilization by up to 20%.

  • Seamless Hardware-Software Link: It ensures smooth communication between the AutoStore™ robots and WMSv2.

Read more about Kardex FulfillX in this May 2024 article from AutomatedWarehouse.


Watch this video to see AutoStore™ and Kardex FulfillX in action.


The Command Center: WMSv2 from FDC Solutions

The most crucial element for a Caterpillar dealer is the software that manages the business logic. WMSv2 from FDC Solutions acts as the advanced, dealer-specific command center for the entire warehouse operation.

WMSv2 is a next-generation warehouse management system designed by parts operations specialists and has become the fastest-growing WMS ever among Caterpillar dealers. Its value is centered on flexibility, rapid deployment, and granular control.

  • True Automation Integration: WMSv2 is designed to be integration-ready with a wide variety of automation tools, including AutoStore™, vertical lift modules, and carousel systems. This ensures your warehouse can scale and modernize without being locked into a single technology path.

  • Simplified Operations: The system features an intuitive, browser-based interface that significantly simplifies setup and reduces the extensive training time required for new warehouse personnel—a crucial advantage in a mission-critical environment.

  • Unmatched Precision and Traceability: WMSv2 provides managers with point-to-point traceability to track every part through every process step, from inbound processing (e.g., ASNs, cross-docking) to advanced outbound fulfillment (e.g., customized order escalation, pick planning, and batch picking).

By integrating the dealer-centric WMSv2 with the world-class automation of AutoStore™ and Kardex FulfillX, Caterpillar dealers gain a competitive advantage that directly impacts the bottom line: reduced labor costs, maximized storage space, and the operational agility to deliver parts faster and more accurately than ever before.


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